EJCP.PARTS

FORD 5.4 2 VALVE MODULAR ENGINE

Introduced in 1997, the SOHC 2-valve 5.4 L has a cast iron engine block and aluminum cylinder heads. The 5.4 L features multi-port fuel injection, roller finger followers, fracture-split powder metal connecting rods, and in some applications a forged steel crankshaft. The 2-valve SOHC 5.4 L engine was on the Ward's 10 Best Engines list for 1997–1998 and 2000–2002.[WIKI]

SIZES BLOCK MATERIAL HEAD MATERIAL CAM TYPE FUEL SYSTEM
5.4 CAST IRON ALUMINUM SOHC MULTIPORT

ITEMS

BRACKETS EXHAUST MANIFOLD INTAKE MANIFOLD OIL PAN PISTON
SENSORS TIMING COVER TIMING SET VALVE COVER VALVE INFORMATION

LISTING TEMPLATES

SIZES COMPATABILITY ENGINE TEMP HEAD TEMP CRANK TEMP NOTES
5.4 SOHC
2 VALVE
97-98 E-150/250 ***** 5.4D ***** TO 8500 GVWR
5.4 SOHC
2 VALVE
97-98 E-150/250
97-98 F150/250
***** SAME AS ENGINE TEMP ***** CNG ENGINE
TO 8500 GVWR
5.4 SOHC
2 VALVE
97-98 E250/350 ***** 5.4D ***** FROM GVWR 8501
5.4 SOHC
2 VALVE
97-98 EXPEDITION/
F150/ F250
98 NAVIGATOR
5.4N 5.4D ***** REVIEW HOLLANDER FOR LOTS OF ENGINE CODES
SOME ARE FOR MODEL ITERATIONS
5.4 SOHC
2 VALVE
99 NAVIGATOR/ F150/ EXPEDITION 5.4B 5.4A ***** ***********
5.4 SOHC
2 VALVE
99 F250/350 E150/350 5.4K 5.4A ***** NOTE FLEX OR NOT
5.4 SOHC
2 VALVE
99-00 F150 LIGHTNING 5.4E 5.4A ***** SUPERCHARGED
5.4 SOHC
2 VALVE
00-01 EXCURSION
F250SD/350SD
E150/350
5.4C 5.4A ***** NOTE EGR PROVISION
5.4 SOHC
2 VALVE
00-01 E150/350 ****** ****** ***** NOTE CNG OR FLEX
ONLY CNG OR FLEX TEMPLATE
5.4 SOHC
2 VALVE
00-01 EXPEDITION/ F150 5.4D 5.4A ***** ***********
5.4 SOHC
2 VALVE
01 F150 LIGTNING 5.4F 5.4A ***** SUPERCHARGED
5.4 SOHC
2 VALVE
02 E150/350 ***** ***** ***** CNG
5.4 SOHC
2 VALVE
02 EXPEDITION 5.4M 5.4B ***** 2G 626 BA
5.4 SOHC
2 VALVE
02-03 E150/350 5.4G 5.4B ***** NOTE EGR PROVISION
5.4 SOHC
2 VALVE
02-04 F150 5.4I 5.4B ***** 04 IS HERITAGE F150 ONLY
NOTE EGR PROVISION
NOTE FLEX (618/628)
5.4 SOHC
2 VALVE
02-03 F150 HARLEY-DAVIDSON ***** ***** ***** SUPERCHARGED
5.4 SOHC
2 VALVE
02-04 F150 LIGHTNING ***** ***** ***** SUPERCHARGED
5.4 SOHC
2 VALVE
02-04 F250/350 5.4A 5.4B ***** NOTE EGR PROVISION
5.4 SOHC
2 VALVE
02-05 EXCURSION ***** 5.4B ***** NOTE EGR PROVISION
5.4 SOHC
2 VALVE
03-04 EXPEDITION 5.4P 5.4B ***** ***********
5.4 SOHC
2 VALVE
04-08 E150/350 5.4H 5.4B ***** ***********
5.4 SOHC
2 VALVE
09-13 E150/350 5.4O SAME AS ENGINE TEMP ***** ***********
5.4 SOHC
2 VALVE
10-13 E150/350 ***** SAME AS ENGINE TEMP ***** CNG/LPG

VALVE INFORMATION 1

MAKE MODEL YEAR RANGE
FORD CROWN VICTORIA 1992-2000
FORD E150 1997-1999
FORD E250 1997-1999
FORD E350 1997-1999
FORD ECONOLINE SUPER DUTY 1997-1999
FORD EXPEDITION 1997-1999
FORD F150 1997-2004
FORD F250 NON SD 1997-1999
FORD F250/550 1999
FORD MUSTANG 1996-2000
FORD THUNDERBIRD 1994-1997
LINCOLN NAVIGATOR 1998-1999
LINCOLN TOWNCAR 1991-2000
MERCURY COUGAR 1994-1997
MERCURY GRAND MARQUIS 1992-2000
TYPE HEAD DIAMETER STEM DIAMETER O.A.L. GROOVES LOCATION
EXHAUST 34 6.96 117 3 *FOR54B
INTAKE 44.5 6.99 117 3 *FOR54B

VALVE 2 INFORMATION

MAKE MODEL YEAR RANGE
FORD CROWN VICTORIA 2001-2011
FORD E150 1999-2013
FORD E250 1999-2013
FORD E350 1999-2013
FORD EXCURSION 2000-2005
FORD EXPEDITION 1999-2004
FORD EXPLORER 2002-2005
FORD F150 1999-2010
FORD F250/550 2000-2004
FORD F53 2000-2011
FORD MUSTANG 1999-2004
LINCOLN NAVIGATOR 1999
LINCOLN TOWN CAR 2001-2011
MERCURY GRAND MARQUIS 2001-2011
MERCURY MOUNAINEER 2002-2005
TYPE HEAD DIAMETER STEM DIAMETER O.A.L. GROOVES LOCATION
EXHAUST 36 6.96 118.9 3 *FOR54A
INTAKE 44.5 6.99 120.7 3 *FOR54A

COMMON PROBLEM TO HAVE SPARK PLUG THREADS DAMAGED
REMOVE ALL PLUGS!!!!

SOME INTAKES ARE ALL PLASTIC AND MUST BE DESPOSED OF DUE TO RECALL LAWSUIT DO NOT SELL IF ALL PLASTIC

MAKE SURE TO ID BETWEEN ROMEO AND WINSOR
ROMEO IS A BOLT ON CAM GEAR
WINSOR IS A PRESS ON CAM GEAR (PICTURED)

SPECIFY IF IT IS A 6 OR 8 BOLT CRANKSHAFT

MAKE SURE TO ID BETWEEN 4.6 5.4
EASIEST WAY IS TO REVIEW ENGINE STICKER ON VALVE COVER

97-98 EXPEDITION
98 NAVIGATOR
97-99 E150/350 F150/350
2 PIECE INTAKE (IF LOWER PIECE IS ALUMINUM IT IS A CNG ENGINE)

99-00 LIGHTNING
INTAKE MANIFOLD

00-02 EXPEDITION
00-01 E150/350 F150/350
YL3E9424

01-04 F150 WITH SUPERCHARGER

02-03 EXCURSION E150/450
03-04 EXPEDITION
02-04 F150/350
2L1E9424

04-05 EXCURSION
04-08 E150/350
4C2E9424

09-13 E150/350
9C2E9424

CAMSHAFT POSITION SENSOR

CRANKSHAFT POSITION SENSOR

97-13 E150/350
F7UE6675

97-98 F150/250 TO 8500GVWR
97-98 EXPEDITION
98 NAVIGATOR
F65E6675

99-04 F150
99 F250(TO 8500GVWR)
02-03 BLACKWOOD
99-02 NAVIGATOR
99-02 EXPEDITION
XL1E6675

00-05 EXCURSION
99-04 08-10 F250/350SD
F81E6675

05-07 F250/350
5C3E6675

TIMING COVER 97-00 5.4 6.8
F75E6C086BA

TIMING COVER 01+ 2 VALVE ENGINE 6.8 5.4
2L3E6C086BA