EJCP.PARTS

VOLVO MODULAR

The Volvo Modular Engine was developed as part of Project Galaxy[13][14] which began in the late 1970s.[15][16] The prototype engines called X-100[17] had only four cylinders[18] but already featured the sandwich and all aluminum construction of the later production variants.[19][20] Early prototypes of the X-100 were designed similar to the existing redblock engines with a single camshaft and the oilfilter mounted on the side of the engine rather than the bottom.[21] The first available engine was the B6304F[22] which debuted in August 1990 in the Volvo 960.[12] A year later, with the introduction of the Volvo 850 in June 1991, the first five-cylinder variant in form of the B5254F[12][23][24] hit the market. It was equipped with V-VIS[25] (Volvo Variable Intake System) which was designed to improve engine response between 1500–4100 rpm. V-VIS was only available on the 2,5L 20V naturally aspirated engines and was discontinued after 1994. In 1995[26] with the launch of the Volvo S40 the four-cylinder B4184S and B4204S engines[27] were released.[28] In 1998, with the introduction of the 1999 model year S80,[29] Volvo began to transition to updated versions of their 'N'-series engines, now called 'RN',[30] short for revised 'N'.[31] Drive-by-wire, coil-on-plug systems and variable valve timing (VVT)[32] were introduced along with new engine management systems.[33][34] 10 valve engines were slowly phased out in favour of detuned 20 valve versions.[35] With the introduction of the second generation Volvo S40 in 2003 another update to the engine family took place. The new engine was called 'RNC',[36] the 'C' standing for 'compact' to emphasise the decrease in overall dimensions. Compared to the previous generation the new engine was 200mm slimmer[nb 1] and 25mm shorter. On turbocharged engines the exhaust manifold and turbinehousing were now combined into one part; all engines were equipped with plastic intake manifolds and continuously variable vavle timing (CVVT). The 'RN' engines remained in production alongside the 'RNC' engines and were slowly phased out, beginning with the introduction of the second generation Volvo S80 in 2006.[WIKI]

SIZES BLOCK MATERIAL HEAD MATERIAL CAM TYPE FUEL SYSTEM
2.3
2.4
2.5
2.9
3.0
3.2
ALUMINUM ALUMINUM DOHC
SOHC
MPFI

ITEMS

BRACKETS EXHAUST MANIFOLD INTAKE MANIFOLD OIL PAN PISTON
SENSORS TIMING COVER TIMING SET VALVE COVER VALVE INFORMATION

LISTING TEMPLATES 2.3 81MM X 90MM

SIZES COMPATABILITY ENGINE TEMP HEAD TEMP CRANK TEMP NOTES
2.3 DOHC 94-97 850 **** **** ***** B5234FT
2.3 DOHC 94-97 850 **** **** ***** B5234T5
2.3 DOHC 98 70 **** **** ***** NOTE:
BE234T6
B5234T3
2.3 DOHC 99 70 **** **** ***** NOTE:
B5234T3
B5234T8
2.3 DOHC 00 70 **** **** ***** B5234T3
2.3 DOHC 01 60 70 **** **** ***** B5234T3
2.3 DOHC 02-03 60 70 **** **** ***** B5234T3
TO ENGINE 2816209
2.3 DOHC 03-04 60 70 **** **** ***** B5234T3
FROM ENGINE 2816210

LISTING TEMPLATES 2.4 83MM X 90MM

SIZES COMPATABILITY ENGINE TEMP HEAD TEMP CRANK TEMP NOTES
2.4 DOHC 94-97 850 2.4C **** ***** B5244S
NOTE AIR PUMP
2.4 DOHC 98 70 2.4D **** ***** B5244S
2.4 DOHC 99 70 2.4E 2.4A ***** B5244S
WITH AIR PUMP
NON DISTRIBUTOR
2.4 DOHC 00 70 2.4F 2.4A ***** B5244S
EGR
NON VARIABLE
2.4 DOHC 00 70 2.4N 2.4B ***** B5244T2
2.4 DOHC 00-01 70 2.4J 2.4B ***** B5244T
2.4 DOHC 01 60 70 **** 2.4B ***** B5244S
INTAKE VARIABLE
2.4 DOHC 02 70 **** 2.4B ***** B5244T
2.4 DOHC 02-03 60 70 2.4K 2.4B ***** B5244T3
TO ENGINE 2816209
2.4 DOHC 03 60 70 **** **** ***** B5244S
TO ENGINE 2816209
NOTE FED OR CALI EMMISIONS
2.4 DOHC 03-05 60
03-07 70
2.4L **** ***** B5244T3
FROM ENGINE 2816210
2.4 DOHC 03-05 60
03-07 70
2.4G SAME AS ENGINE ***** B5244S
FED EMMISIONS
VARAIBLE TIMING
2.4 DOHC 03-05 60
03-07 70
2.4I SAME AS ENGINGE ***** B5244S6
CALI EMMISIONS
VARABLE TIMING
2.4 DOHC 2.4 2.4 ***** B5244
2.4 DOHC 04-10 40
07-08 30
05-10 50
2.4H SAME AS ENGINE ***** B5244S7
DUAL VARABLE
DUAL CAM SENSOR
2.4 DOHC 04-10 40
07-10 30
05-10 50
06 70-CONVERTABLE
2.4B SAME AS ENGINE ***** B5244S4
INTAKE CAM VARIABLE
SINGLE CAM SENSOR
2.4 DOHC 05-09 60
05 70
**** **** ***** B5244T4
B5244T5
NOTE WITH OR WITHOUT OIL COOLER

LISTING TEMPLATES 2.4 SOHC

SIZES COMPATABILITY ENGINE TEMP HEAD TEMP CRANK TEMP NOTES
2.4 SOHC 94-97 850 **** **** ***** 10 VALVE

LISTING TEMPLATES 2.5 DOHC 83MM X 93.2

SIZES COMPATABILITY ENGINE TEMP HEAD TEMP CRANK TEMP NOTES
2.5 DOHC 93 850 **** **** ***** NON EGR
2.5 DOHC 98 70 **** **** ***** B5254S
WITH AIR
EGR
DISTRIBUTOR
2.5 DOHC 97 850
98 70
**** **** ***** B5254T
2.5 DOHC 99 70 **** **** ***** TWIN PORT HEAD?
B5254S
2.5 DOHC 99 70 **** **** ***** B5254T
2.5 DOHC 03-09 60
03-07 70
04-06 80
03-07 XC90
2.5A **** ***** B5254T2
VVT
2.5 DOHC 04 60 70 **** **** ***** B5254T3
R-MODEL
2.5 DOHC 04-07 40
07-08 30
05-07 50
06-07 70 CONV
2.5C 2.5B ***** B525T3
TURBO INTERGRAL TO MANIFOLD
DUAL VVT
93.2 STOKE NOTED ON CRANK
2.5 DOHC 05-07 60 70 **** **** ***** B5254T3
R-MODEL
2.5 DOHC 07-13 30
08-11 40 50
08-13 70
2.5B 2.5A ***** B5254T7
2.5 DOHC 07 80 **** **** ***** B5254T6

LISTING TEMPLATES 2.8 81MM X 90MM

SIZES COMPATABILITY ENGINE TEMP HEAD TEMP CRANK TEMP NOTES
2.8 DOHC 99 80 **** **** ***** B6284T
TWIN TURBO
VVT
2.8 DOHC 00 80 **** **** ***** B6284T
TWIN TURBO
VVT
2.8 DOHC 01 80 **** **** ***** B6284T
TWIN TURBO
VVT

LISTING TEMPLATES 2.9 83MM X 90MM

SIZES COMPATABILITY ENGINE TEMP HEAD TEMP CRANK TEMP NOTES
2.9 DOHC 00 80 **** **** ***** B6294S
VVT
2.9 DOHC 01 80 **** **** ***** B6294S
2.9 DOHC 02-05 80 2.9A 2.9A ***** B6294T
2.9 DOHC 02-04 80 **** **** ***** B6294S2
2.9 DOHC 03-06 XC90 2.9C 2.9A ***** B6294T

LISTING TEMPLATES 2.9 83MM X 90MM

SIZES COMPATABILITY ENGINE TEMP HEAD TEMP CRANK TEMP NOTES
2.9 DOHC 92-94 960 **** **** ***** RWD
2.9 DOHC 95-97 960
97-98 90
**** **** ***** B6304S
WITH AIR
NOTE EGR
2.9 DOHC 99 80 **** **** ***** B6304S3
VVT

LISTING TEMPLATES 3.2 84MM X 96MM

SIZES COMPATABILITY ENGINE TEMP HEAD TEMP CRANK TEMP NOTES
3.2 DOHC 07-10 XC90 80
10 60
08-10 70
3.2A 3.2A ***** B6324S
3.2 DOHC 08-12 LR2 3.2B 3.2B ***** B6324S
3.2 DOHC 11-15 XC60
11-14 XC70 80 XC90
3.2C 3.2A ***** B6324S5

VALVE INFORMATION 6MM STEM

MAKE MODEL YEAR RANGE
VOLVO C30 2008-2013
VOLVO C70 1999-2013
VOLVO S40 2000-2011
VOLVO S60 2001-2009
2012-2015
VOLVO S70 1999-2000
VOLVO S80 2000-2006
VOLVO V40 2000-2004
VOLVO V50 1999-2013
VOLVO C70 2005-2011
VOLVO V60 2015
VOLVO V70 1998-2007
VOLVO XC70 2003-2007
VOLVO XC90 2003-2006
TYPE HEAD DIAMETER STEM DIAMETER O.A.L. GROOVES LOCATION
EXHAUST 27.1 6 103.6 3 *VOL19AU
INTAKE 31 6 104.4 3 *VOL19AU

OIL PAN

85-93 240
85-92 740
95-90 760
89-91 780
91-95 940

92-97 960
98 90

93-97 850 W/ OIL LEVEL SENSOR

93-97 850
98-99 70
W/O OIL LEVEL SENSOR

W/O OIL LEVEL SENSOR
KNOWN # 1275868
5 CYLINDER
99-07 70
01-09 60
04-06 80
03-07 XC90

6 CYLINDER
KNOWN # 9471443
99-05 80
03-06 XC90

4 CYLINDER
00-04 40

5 CYLINDER
W/ OIL SENSOR
07-12 30
04-11 40
05-11 50
06-07 70 CONV
08-12 70 C70

5 CYLINDER
W/O OIL SENSOR
09-13 30
05-11 50
07-13 C70

5 CYLINDER
W/ OIL SENSOR
05-09 60
05-07 70 SW
05-06 80
05-07 XC90

5 CYLINDER
W/ TURBO
07 80

6 CYLINDER
09-15 XC60
12-15 S60
08-10 V70
08-14 XC70
07-14 80
07-14 XC90

INTAKE MANIFOLD

90-93 240
90-92 740 W/EGR
90 760 W/EGR
90-91 780 W/EGR
91-95 940 W/EGR

90-93 240
90-92 740 W/O EGR
90 760 W/O EGR
90-91 780 W/O EGR
91-95 940 W/O EGR

92-97 960
97-98 90

94-95 850 2 VALVE NON TURBO

93-95 850 4 VALVE
W/O TURBO
W/O EGR

94-96 850 TURBO
97 850 W TURBO W INTERCOOLER

97 850 W/O INTERCOOLER
98 70

95-97 850
NON TURBO
2 VALVE

95-97 850
98 70
W/EGR
4 VALVE

96-97 850
W/O EGR
4 VALVE

W/O TURBO
99-00 70
4 VALVE

W/ TURBO
99-01 70
01 60
4 VALVE

W/ TURBO
99-01 80
4 VALVE

W/O TURBO
UPPER
99-01 80
4 VALVE

W/O TURBO
LOWER
99-01 80
4 VALVE

00-04 40

W/O TURBO
01-02 60/70

W/ TURBO
5 CYLINDER
02-08 60
09 60 SEDAN
02-04 70
05-07 70 SW
04-06 80
03-07 XC90

W/O TURBO
UPPER
02-04 80

W/O TURBO
LOWER
02-04 80

W/ TURBO
6 CYLINDER
02-05 80
03-06 XC90
KNOWN # 8627359

W/O TURBO
03-05 60
03-04 70
05-07 70 SW

W/ TURBO
UPPER
07-08 30
04-08 40
05-08 50
06-08 70 CONV
07 80

W/ TURBO
LOWER
KNOWN # 30650092
07-10 30
11-13 30 B5254T7
04-10 40
11 40 B5254T7
05-10 50
11 B5254T7
12-14 S60
15 S60 2.5
15 XC60 2.5
06-09 70 CONV
10-13 C70 B5254T7
07 80

UPPER
KNOWN # 30646518
07-10 30
04-10 40
05-10 50
06 70 CONV

LOWER
07-10 30
04-10 40
05-10 50
06 70 CONV

6 CYLINDER
10-15 XC60
08-10 V70
08-14 XC70
07-14 80
07-14 XC90

09-14 XC60
10-15 S60
08-10 V70
08-14 XC70
08-14 80

09-13 30
0911 40
09-11 50
12 S60
09-13 C70

EXHAUST MANIFOLD

76-93 240
89-92 740
92-95 940 EXC B230FT

90-92 740
90 760
90-95 940 B230FT
W/EGR
GARETT TURBO

90-92 740
90 760
90-95 940 B230FT
W/EGR
MITSUBISHI TURBO

FRONT
92-97 960
97-98 90

REAR
92-97 960
97-98 90

93-95 850 W/EGR
MANUAL
4 VALVE

93-97 850 W/O EGR
MANUAL
4 VALVE

94-97 850 W/TURBO
98-00 70 W/TURBO EX T5

94-96 850 W/O TURBO
2 VALVE

94-97 850 W/O TURBO
4 VALVE

96-97 850

98-00 70 T5
01-02 70 COUPE CONV
W/TURBO

98-00 70
W/O TURBO

FRONT
99-01 80
W/ TURBO

REAR
99-01 80
W/ TURBO

REAR
99 80
W/O TURBO

FRONT
99 80
W/O TURBO

4 CYLINDER
00-04 40

00-01 80
FRONT
W/O TURBO

00-01 80
REAR
W/O TURBO

W/O TURBO
01 70 AWD SW

W/O TURBO
01 60
01 70 SW FWD

TURBO
01-02 60
03-04 60 FWD
01-02 70 SW
03-04 70 CONV
03-04 SW FWD

W/O TURBO
INTEGRAL CATALITIC CONVERTER
02 60
02 70 SW

INTEGRAL TURBO
W/ TURBO
FRONT
02-05 80
03-06 XC90

W/O TURBO
FRONT
02-04 80

W/O TURBO
REAR
02-04 80

INEGRAL TURBO
W/ TURBO
REAR
02-05 80
03-06 XC90

03-04 60 AWD
05-08 60
09 60 SED
03-04 70 SW AWD
05-07 70 SW
04-06 80
03-07 XC90

W/O TURBO
INTEGRAL CONVERTER
03-05 60
03-07 70 SW

W/O TURBO
W/O INTEGRAL CONVERTER
03-05 60
03-07 70 SW

W/ INTEGRAL TURBO
07-13 30 B5254T7
04-11 40
05-11 50
06-13 C70
07 80

W/O TURBO
B5244S4
07-10 30
04-10 40
05-10 50
06 C70

W/O TURBO
B5244S7
07-10 30
04-10 40
05-10 50
06 C70

W/O TURBO
B5244S7
07 30
07-10 40/50

W/O TURBO
INTEGRAL CATALITIC CONVERTER
FRONT
10 XC60
08-10 V70/XC70
07-10 80

W/O TURBO
INTEGRAL CATALITIC CONVERTER
REAR
10 XC60
08-10 V70/XC70
07-10 80

W/O TURBO
INTEGRAL CATALITIC CONVERTER
FRONT
07-10 XC90

W/O TURBO
INTEGRAL CATALITIC CONVERTER
REAR
07-10 XC90

W/ TURBO
09-15 XC60
11-15 S60
08-10 V70
08-14 XC70
08-14 80

W/O TURBO
ONE PIECE MANIFOLD
10-15 XC60
08-10 V70
08-14 XC70
11-14 80

CYLINDER HEAD

85-92 740 B230FT
85-90 760 B230FT
89-91 780 B230FT
91-95 940 B230FT
SOHC

EXC B230FT
DISTRIBUTOR IN BLOCK
85-93 240
85-92 740
92-95 940
SOHC

92-94 960
DOHC

EXC B230FT
DISTRIBUTOR IN HEAD
94-95 940
DRILLED AND TAPPED EGR PORTS BELOW EXHAUST PORTS
SOHC

94-97 850
W/ TURBO
DOHC
20 VALVE

94-97 850
W/O TURBO
SOHC
2 VALVE

94-97 850
W/O TURBO
DOHC
20 VALVE
SECONDARY AIR INJECTION

94-97 850
W/O TURBO
DOHC
20 VALVE
W/O SECONDARY AIR INJECTION

95-97 960
97-98 90
DOHC

EXC BE254T
96-97 850

BE254T
96-97 850
98 70

DOHC
20 VALVE
98 70

TURBO
DOHC
20 VALVE
99 70

W/O TURBO
DOHC
20 VALVE
99 80

TURBO
DOHC
20 VALVE
99-00 80

W/O TURBO
DOHC
20 VALVE
W/O VVT
99-02 70
03-04 70 CONV
01-02 60
03 60 FED ONLY

W/O TURBO
DOHC
00-01 80

EXHAUST VVT
DOHC
4 CYLINDER
00-04 40

00-03 70
01-03 60
W/ TURBO
5 CYLINDER
W/O VVT

TURBO
01 80

W/O TURBO
6 CYLINDER
02-04 80

TURBO
6 CYLINDER
DUAL VVT PLATE
02-05 80
03-06 XC90

TURBO
W/ VVT
03-04 60/70

W/O TURBO
CALI EMMISIONS
W/O VVT
03 60
03 70 SW

W/O TURBO
FEDERAL EMMISIONS
W/ VVT
03-05 60
03-07 70 SW

W/O TURBO
CALI EMMISIONS
W/ VVT
03-05 60
03-07 70 SW

W/ TURBO
5 CYLINDER
W/ VVT
05-08 60
09 60 SEDAN
05-07 70 EXC R MODEL
05-06 80
03-07 XC90

W/ TURBO
5 CYLINDER
KNOWN # 8642289
07-13 30 B5254T7
04-11 40
05-11 50
12 S60 B5254T5
06-13 C70
07 80

W/O TURBO
5 CYLINDER
07-10 30
04-10 40
05-10 50
06 70 CONV

W/O TURBO
5 CYLINDER
B5244S7
07-08 30
05-10 40/50

W/O TURBO
W/O B5254T2
5 CYLINDER
05-09 60
05-07 70 R MODEL

W/O TURBO
6 CYLINDER
06-15 XC60
08-10 V70
08-14 XC70
07-14 80
07-14 XC90

W/ TURBO
6 CYLINDER
09-15 SC60
11-15 S60
08-10 V70
08-14 XC70
08-14 80

TURBOCHARGER

GARRETT
90-92 740
90 760
91-95 940

MITSUBISHI
90-92 740
90 760
90-91 780
91-95 940

94-95 850

98 70
COUPE CONV
SDN/SW FWD T5

99 70 COUPE CON
99 70 SED/SW AWD
01-04 70 2.3 FWD
01-02 60
03-04 60/70 FWD

TURBO ID 8602396
99 70 SED/SW FWD
01-02 60/70 2.4
03-04 60/70 FWD 2.4

TURBO ID 8601692
99 70 SED/SW FWD
01-02 60/70 2.4
03-04 60/70 FWD 2.4

RIGHT SIDE
99-01 80

LEFT SIDE
99-01 80

00 70

EXHAUST VVT
DOHC
4 CYLINDER
00-04 40

01-02 60/70 2.4
03-04 60/70 FWD 2.4

INTEGRAL TURBO
W/ TURBO
FRONT
02-05 80
03-06 XC90

INEGRAL TURBO
W/ TURBO
REAR
02-05 80
03-06 XC90

03-04 60 AWD
03-04 70 AWD
03-04 70 FWD 2.5
04 80
03-04 XC90

03-06 60 FWD 2.5
05-06 60 60 AWD W/O R MODEL
07 60 W/O R MODEL
08 60 B5254T2
09 60 SEDAN B5254T2
05 70 SW AWD W/O R MODEL
05 70 FWD 2.5
06-07 AWD W/O R MODEL
06-07 FWD 2.5
05-06 80 5 CYL
05-07 XC90 5 CYL

W/ INTEGRAL TURBO
07-13 30 B5254T7
04-11 40
05-11 50
06-13 C70
07 80

R MODEL
AWD
05 60/70

FWD
2.4
05-06 60
05 70 SW

AWD
06-09 60 R MODEL
06-07 70 SW AWD R MODEL
06-07 70 SW FWD 2.4

09-15 XC60
11-15 S60
08-10 V70
08-14 XC70
08-14 80

CAMSHAFT POSITION SENSOR

*******